COLOR ENGINE V1.0SECTION /02
THE ENGINE
Every perfect print
begins long before
the press starts.
Every file is analyzed, engineered and verified before production begins. We don't separate colors. We engineer predictable printing systems.
STAGE /01
Artwork Received
Intake / audit
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ARTWORK.AI
RGB
FormatVector · AI
Color SpaceRGB Detected
Layers427
FontsEmbedded · 3
ResolutionVector / ∞
Unique Colors18,442
Bounding Box12.4 × 14.1 in
STAGE /02
Color Analysis
Spectral scan
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SCANNING…
Dominant channels
PMS 186 C
24%
PMS 072 C
18%
PMS 116 C
12%
Black 6 C
31%
White
100%
Suggested strategy: SIMULATED PROCESS + 2 SPOT
STAGE /03
Channel Engineering
Plate logic
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CHANNEL PREVIEW
STAGE /04
Production Optimization
Press math
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Mesh230 tpi
Squeegee70 Duro · sharp
Print orderW · Y · R · B · K
Flash sequenceAfter W · After R
Trap0.75 pt
Choke0.4 pt
Registration±0.08 mm
Off-contact1.6 mm
STAGE /05
Film Output
RIP-ready
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WHITE
F1
BLACK
F2
RED
F3
BLUE
F4
YELLOW
F5
Job codePGR-240721
Revisionv04.2
Films5 positives
LPI55 · 22.5°
DPI2540
Timestamp07.21.26 · 14:22
OperatorP. SEPS
STAGE /06
Press Ready
Screen build
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S1
230
White
#1
S2
230
Yellow
#2
S3
230
Red
#3
S4
230
Blue
#4
S5
230
Black
#5
Setup checklist
✓Screens degreased
✓Mesh tension 25 N/cm
✓Off-contact set
✓Flash calibrated 165°F
✓Registration verified
✓Ink viscosity checked
STAGE /07
Final Garment
Verification
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100% · MOCKUP
VerificationPASS · 99.8%
Δ E (avg)0.72
Registration±0.06 mm
Wash cycles50 / stable
Hand feelSoft
ApprovedP. SEPS
REAL PRODUCTION.
REAL SEPARATIONS.
REAL RESULTS.
Every stage above is part of the engineering system we run before a single screen is burned.